Ultem Portfolio

These micro medical components were injection molded using Ultem, an amorphous thermoplastic polyetherimide (PEI) resin with a high melt temperature. Ultem is a high-strength polymer that flows better than PEEK, but not as easily as Polycarbonate.

Overmolded Catheter Tip

Overmolded Catheter Tip

Micro Material: The catheter tip is comprised of a stainless steel insert overmolded with Ultem. Micro Features: This surgical device boasts extremely thin walls measuring .005″ wall thickness at the overmolded section of the metal ring. The design also...
Overmolded Suturing Device

Overmolded Suturing Device

Micro Material: The device is made from Ultem, an amorphous thermoplastic polyetherimide (PEI) resin. Micro Features: The overmolded assembly design has a spring OD of 0.11″ (0.28mm). The Ultem wall thickness is 0.012″ (0.30mm). Description: The...
Micro Nozzle Body

Micro Nozzle Body

Micro Material: The device is molded of Ultem, an amorphous thermoplastic polyetherimide (PEI) resin. Micro Features: The nozzle body device measures 0.0063″ (0.16 mm) Nozzle ID. Description: Our biggest challenge with the micro molded ultem nozzle body device...
Micro Nozzle Cover

Micro Nozzle Cover

Micro Material: The device is made of Ultem, an amorphous thermoplastic polyetherimide (PEI) resin. Micro Features: The design features a 0.0063″ (0.16 mm) Nozzle ID. Description: The nozzle cover device’s Nozzle ID is directly related to spray pattern. Do...
Ultem Clip Component

Ultem Clip Component

Micro Material: The clip is made of Ultem 1010 thermoplastic resin. Micro Features: The clip component measures 0.009″ (0.23 mm) in wall thickness. Description: The clip device is made of a high-strength polymer that flows better than PEEK, but not as good as...
Ultem Fixation Screw

Ultem Fixation Screw

Micro Material: The screw is made of Ultem, an amorphous thermoplastic polyetherimide (PEI) resin. Micro Features: The device features an end of flow, which is a feather-edge condition. Description: This design from our customer called for pushing a difficult flowing...
Translate »