Custom Polymers Portfolio

As micro medical device designs push towards lighter and stronger materials, medical OEMs may choose to use proprietary or custom materials that enhance certain polymer properties required for part performance. MTD has unparalleled expertise working with numerous medical-grade polymers. Below are a few examples of our custom polymer micromolding.

Micro Needle Wheel

Micro Needle Wheel

Micro Material: Confidential thermoplastic Micro Features: The micro-needle wheel geometry was created with Sarix micro EDM technology, which includes 36 needle features. Each needle measures .003” wide with a height of .0059″. Description: The device has...
Implantable Ligating Clip

Implantable Ligating Clip

Micro Material: The implantable device is molded from a confidential thermoplastic material Micro Features: The ligating clip features a crescent-shaped window which measures 0.010″ (0.25 mm) wide. Description: Yes, it snaps closed! The average cross section is...
Overmolded Surgical Hypotubes

Overmolded Surgical Hypotubes

Micro Material: The hypotubes are made of a confidential thermoplastic material. Description: The .011″ diameter overmolded surgical hypotubes have an extremely small tube-to-tube offset. Strategic gating was important to maintain an exact orientation of the...
Shape Memory Polymer Resin “Flower” Device

Shape Memory Polymer Resin “Flower” Device

Micro Material: The “flower” device is made of an experimental shape-memory thermoplastic material Micro Features: The design features a 0.009″ (0.23 mm) wide webbing. Description: The shape-memory material allows the “flower” to collapse or spread,...
Vascular Connector

Vascular Connector

Micro Material: The device is molded of confidential thermoplastic material. Micro Features: There isn’t a straight line on this connector. Average wall thickness of 0.008″ (0.20 mm). Description: The vascular connectors are surgical implants that form...
Thin Wall Micro Molding: Link Component

Thin Wall Micro Molding: Link Component

Micro Material: This component was molded from a confidential, custom-compounded thermoplastic material. Micro Features: The design features 0.004″ (0.10 mm) wall thickness surrounding the 0.011″ (0.28 mm) diameter through-holes. Description:...
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