Overmolded Sensor

Overmolded Sensor

Micro Material: This micro medical device is overmolded with a medical grade acrylic. Description: Flow lines seen under high magnification show how gently the cavity was filled to be able to successfully encapsulate the substrate without causing damage to the sensor....
Overmolded Circuit Board

Overmolded Circuit Board

Micro Material: This micro medical device is overmolded with Pebax, a thermoplastic elastomer (TPE). Micro Features: Extremely thin walls (.003″) were required to minimize the overall part size. Description: These delicate medical circuit boards needed to be...
Overmolded Electrodes with Leads

Overmolded Electrodes with Leads

Micro Material: This micro medical device is overmolded with Polypropylene (PP). Micro Features: The six (6) tiny electrodes with leads attached were manually hand-loaded into the tool to create this part. The diameter of each of the electrodes is 400 microns (0.4mm)...
Undermolded PEEK Anchor Device

Undermolded PEEK Anchor Device

Materials: The undermolded anchor device is made from PEEK. Description:  The anchor device is “under molded”. Yes, it’s possible! Are you developing an overmolded micro medical device? Talk to MTD.   MTD specializes in overmolding—a process for...
Overmolded Surgical Hypotubes

Overmolded Surgical Hypotubes

Micro Material: The hypotubes are made of a confidential thermoplastic material. Description: The .011″ diameter overmolded surgical hypotubes have an extremely small tube-to-tube offset. Strategic gating was important to maintain an exact orientation of the...