
Overmolding Portfolio
These micro medical parts have been created with overmolding – two or more materials molded together. Learn more about our overmolding services.


Overmolded Catheter Tip
Micro Material: The catheter tip is comprised of a stainless steel insert overmolded with Ultem. Micro Features: This surgical device boasts extremely thin walls measuring .005″ wall thickness at the overmolded section of the metal ring. The design also...
Overmolded Surgical Hypotubes
Micro Material: The hypotubes are made of a confidential thermoplastic material. Description: The .011″ diameter overmolded surgical hypotubes have an extremely small tube-to-tube offset. Strategic gating was important to maintain an exact orientation of the...
Overmolded Suturing Device
Micro Material: The device is made from Ultem, an amorphous thermoplastic polyetherimide (PEI) resin. Micro Features: The overmolded assembly design has a spring OD of 0.11″ (0.28mm). The Ultem wall thickness is 0.012″ (0.30mm). Description: The...
Micro Assembly
Micro Material: The device is made from Glass Filled LCP (Liquid Crystal Polymer). Micro Features: The micro electronic assembly device features two 0.028″ (0.71 mm) diameter shafts. Description: The objective was to assemble 5 pieces with minimal amount of...