Overmolding Portfolio

These micro medical parts have been created with overmolding – two or more materials molded together. Learn more about our overmolding services.

Overmolded Micro Electrodes

Overmolded Micro Electrodes

Micro Material: These medical components are made from Liquid Crystal Polymer (LCP). Micro Features: 0.004″ (0.1016mm) wall required for this overmolded part. The final part outer diameter measures 0.047″ (1.1938mm). Description: These overmolded micro...
Overmolded Sensor

Overmolded Sensor

Micro Material: This micro medical device is overmolded with a medical grade acrylic. Description: Flow lines seen under high magnification show how gently the cavity was filled to be able to successfully encapsulate the substrate without causing damage to the sensor....
Overmolded Circuit Board

Overmolded Circuit Board

Micro Material: This micro medical device is overmolded with Pebax, a thermoplastic elastomer (TPE). Micro Features: Extremely thin walls (.003″) were required to minimize the overall part size. Description: These delicate medical circuit boards needed to be...
Overmolded Electrodes with Leads

Overmolded Electrodes with Leads

Micro Material: This micro medical device is overmolded with Polypropylene (PP). Micro Features: The six (6) tiny electrodes with leads attached were manually hand-loaded into the tool to create this part. The diameter of each of the electrodes is 400 microns (0.4mm)...
Undermolded PEEK Anchor Device

Undermolded PEEK Anchor Device

Materials: The undermolded anchor device is made from PEEK. Description:  The anchor device is “under molded”. Yes, it’s possible! Are you developing an overmolded micro medical device? Talk to MTD.   MTD specializes in overmolding—a process for...
Overmolded Catheter Tip

Overmolded Catheter Tip

Micro Material: The catheter tip is comprised of a stainless steel insert overmolded with Ultem. Micro Features: This surgical device boasts extremely thin walls measuring .005″ wall thickness at the overmolded section of the metal ring. The design also...
Translate »