Overmolding Portfolio

These micro medical parts have been created with overmolding – two or more materials molded together. Learn more about our overmolding services.

Undermolded PEEK Anchor Device

Undermolded PEEK Anchor Device

Materials: The undermolded anchor device is made from PEEK. Description:  The anchor device is “under molded”. Yes, it’s possible! Do you have similar features on your new micro medical device? Talk to MTD.   Medical micro injection molding is what...
Overmolded Catheter Tip

Overmolded Catheter Tip

  Micro Material: The catheter tip is comprised of a stainless steel insert overmolded with Ultem. Micro Features: This surgical device boasts extremely thin walls measuring .005″ wall thickness at the overmolded section of the metal ring. The design also...
Overmolded Surgical Hypotubes

Overmolded Surgical Hypotubes

Micro Material: The hypotubes are made of a confidential thermoplastic material. Description: The .011″ diameter overmolded surgical hypotubes have an extremely small tube-to-tube offset. Strategic gating was important to maintain an exact orientation of the...
Overmolded Suturing Device

Overmolded Suturing Device

Micro Material: The device is made from Ultem, an amorphous thermoplastic polyetherimide (PEI) resin. Micro Features: The overmolded assembly design has a spring OD of 0.11″ (0.28mm). The Ultem wall thickness is 0.012″ (0.30mm). Description: The...
Micro Assembly

Micro Assembly

Micro Material:  The device is made from Glass Filled LCP (Liquid Crystal Polymer). Micro Features: The micro electronic assembly device features two 0.028″ (0.71 mm) diameter shafts. Description: The objective was to assemble 5 pieces with minimal amount of...
Carbon-Filled PEEK Sports Medicine Device

Carbon-Filled PEEK Sports Medicine Device

Micro Material: Carbon-Filled PEEK thermoplastic Micro Features: The component is overmolded over a .031″ diameter stainless steel rod. Description: Micro overmolding with Carbon-Filled PEEK with a 400° F mold temperature present many challenges. As a micro...
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