Overmolding Portfolio

These micro medical parts have been created with overmolding – two or more materials molded together. Learn more about our overmolding services.

Overmolded Suturing Device

Overmolded Suturing Device

Micro Material: The device is made from Ultem, an amorphous thermoplastic polyetherimide (PEI) resin. Micro Features: The overmolded assembly design has a spring OD of 0.11″ (0.28mm). The Ultem wall thickness is 0.012″ (0.30mm). Description: The...
Micro Assembly

Micro Assembly

Micro Material:  The device is made from Glass Filled LCP (Liquid Crystal Polymer). Micro Features: The micro electronic assembly device features two 0.028″ (0.71 mm) diameter shafts. Description: The objective was to assemble 5 pieces with minimal amount of...
Carbon-Filled PEEK Sports Medicine Device

Carbon-Filled PEEK Sports Medicine Device

Micro Material: Carbon-Filled PEEK thermoplastic Micro Features: The component is overmolded over a .031″ diameter stainless steel rod. Description: Micro overmolding with Carbon-Filled PEEK with a 400° F mold temperature present many challenges. As a micro...
Overmolded Catheter Tip

Overmolded Catheter Tip

Micro Material: The catheter tip is comprised of a stainless steel insert overmolded with Ultem. Micro Features: This surgical device boasts extremely thin walls measuring .005″ wall thickness at the overmolded section of the metal ring. The design also...
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