Thin-Wall Portfolio

MTD Micro Molding has deep expertise in manufacturing thin-wall medical devices, from intricate designs to long-distance thin walls.

Wondering just how ultra-thin your design can be? Read 5 insights from our team about molding ultra-thin features.

Drug Delivery Straw

Drug Delivery Straw

Materials: This drug delivery device is made from Polypropylene. Description:  Pictured above the thin-walled cannula, this thin-walled micromolded design has a .005″ long distance wall. Highly capable tooling and molding equipment and techniques are required to...
Drug Delivery Cannula

Drug Delivery Cannula

Materials: This drug delivery device is made from Polypropylene. Description:  This thin-walled micromolded cannula design includes walls as thin as .0025″. Do you have similar features on your new micro medical device? Talk to MTD.   Medical micro...
Overmolded Catheter Tip

Overmolded Catheter Tip

Micro Material: The catheter tip is comprised of a stainless steel insert overmolded with Ultem. Micro Features: This surgical device boasts extremely thin walls measuring .005″ wall thickness at the overmolded section of the metal ring. The design also...
Micro Imaging Tip

Micro Imaging Tip

Micro Material: The micro imaging tip device is made from PC, a thermoplastic polymer. Micro Features: The micro component stands 0.1″ tall with a .002″ wall thickness. Description: The micro imaging tip is about 1/4 the size of a grain of rice. Do you...
Shape Memory Polymer Resin “Flower” Device

Shape Memory Polymer Resin “Flower” Device

Micro Material: The “flower” device is made of an experimental shape-memory thermoplastic material Micro Features: The design features a 0.009″ (0.23 mm) wide webbing. Description: The shape-memory material allows the “flower” to collapse or spread,...
Flow Tube Device

Flow Tube Device

Micro Materials: The device is molded in PC (Polycarbonate), a thermoplastic material. Micro Features: The flow tube device OD is about .0065″ and the ID is about .0046″. The diameter of the hole is .033″. Description: The flow tube device part is...
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