Thermoplastics Portfolio

These micro medical components are made with thermoplastics, which is a medical grade polymer that becomes pliable above a specific temperature, but returns to its rigid state upon cooling. See our Thermoplastic Materials page to learn about the types of materials we work with.

Our specialized micromolding process and capabilities allows us to achieve >95% part’s model geometry produced without exception, even with extremely small and precise features like ultra thin walls.

Micro Assembly

Micro Assembly

Micro Material:  The device is made from Glass Filled LCP (Liquid Crystal Polymer). Micro Features: The micro electronic assembly device features two 0.028″ (0.71 mm) diameter shafts. Description: The objective was to assemble 5 pieces with minimal amount of...
Micro Nozzle Body

Micro Nozzle Body

Micro Material: The device is molded of Ultem, an amorphous thermoplastic polyetherimide (PEI) resin. Micro Features: The nozzle body device measures 0.0063″ (0.16 mm) Nozzle ID. Description: Our biggest challenge with the micro molded ultem nozzle body device...
Micro Nozzle Cover

Micro Nozzle Cover

Micro Material: The device is made of Ultem, an amorphous thermoplastic polyetherimide (PEI) resin. Micro Features: The design features a 0.0063″ (0.16 mm) Nozzle ID. Description: The nozzle cover device’s Nozzle ID is directly related to spray pattern. Do...
Fluoropolymer Gasket Component

Fluoropolymer Gasket Component

Micro Material: The device is made of Fluoropolymer, a fluorocarbon-based polymer with multiple strong carbon–fluorine bonds. Micro Features: The fluoropolymer gasket device features 0.006″ (0.15 mm) diameter through-holes. Do you have similar features on your...
Shape Memory Polymer Resin “Flower” Device

Shape Memory Polymer Resin “Flower” Device

Micro Material: The “flower” device is made of an experimental shape-memory thermoplastic material Micro Features: The design features a 0.009″ (0.23 mm) wide webbing. Description: The shape-memory material allows the “flower” to collapse or spread,...
Medical Actuator Spring Housing Device

Medical Actuator Spring Housing Device

Micro Material: The device is molded of POM (polyoxymethylene), a thermoplastic acetal material. Micro Features: The medical actuator spring housing device is less than 0.079″ (2 mm) diameter. Description: Micro-edge technology was used to create razor sharp...
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