Thermoplastics Portfolio

These micro medical components are made with thermoplastics, which is a medical grade polymer that becomes pliable above a specific temperature, but returns to its rigid state upon cooling. See our Thermoplastic Materials page to learn about the types of materials we work with.

Our specialized micromolding process and capabilities allows us to achieve >95% part’s model geometry produced without exception, even with extremely small and precise features like ultra thin walls.

Overmolded Micro Electrodes

Overmolded Micro Electrodes

Micro Material: These medical components are made from Liquid Crystal Polymer (LCP). Micro Features: 0.004″ (0.1016mm) wall required for this overmolded part. The final part outer diameter measures 0.047″ (1.1938mm). Description: These overmolded micro...
Overmolded Sensor

Overmolded Sensor

Micro Material: This micro medical device is overmolded with a medical grade acrylic. Description: Flow lines seen under high magnification show how gently the cavity was filled to be able to successfully encapsulate the substrate without causing damage to the sensor....
PEEK Biopsy Marker

PEEK Biopsy Marker

Micro Materials: This biopsy marker device is molded from 20% BaSO4-filled PEEK (PolyEther Ether Keytone). Micro Features: The implant is 1.5mm in diameter, with small holes that are 0.5mm in diameter. Description: This long-term PEEK medical implant required...
Vascular Tip

Vascular Tip

Micro Materials: The vascular micro medical device is molded in PC (Polycarbonate), a thermoplastic material. Description: Diamond turned inserts were required to achieve optical clarity in one area of the design. Do you have similar features on your new micro medical...
Overmolded Circuit Board

Overmolded Circuit Board

Micro Material: This micro medical device is overmolded with Pebax, a thermoplastic elastomer (TPE). Micro Features: Extremely thin walls (.003″) were required to minimize the overall part size. Description: These delicate medical circuit boards needed to be...
Ablation Catheter Tip

Ablation Catheter Tip

Micro Material: This medical component was injection molded using a 40% Tungsten-filled Pebax thermoplastic elastomer. Micro Features: The ablation catheter tip design features a 0.05mm small hole diameter with +/- 0.02mm ulta-tight tolerance. Description: The custom...
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